| Mechanical | Connection/Disconnection Force (using standard plug gauge 3 times) | 3 ~ 20 | N |
| Connection Force |
| Disconnection Force | | 3 ~ 20 | N |
| Terminal Strength | Static load of 0.1N/m (1kgf/cm) applied to terminal tip for 1 min in any direction | No damage to terminal, satisfies electrical and mechanical characteristics | |
| Electrical | Contact Resistance (measured at small current, 100mA or less, 1000Hz) | ≤0.03 | Ω |
| Contact Resistance |
| Insulation Resistance | Apply 500V DC for 1 min (between body and conductor; between conductors not to be contact; between conductors not to be when plug is inserted) | ≥100 | MΩ |
| Dielectric Strength | AC 500V rms (50-60Hz) for 1 min, trip current 0.5mA (between body and conductor; between conductors not to be contact; between conductors not to be when plug is inserted) | No damage, arcing, or breakdown | |
| Durability | Solderability Test: Terminals dipped 1mm in solder bath at 240±5 for 3±0.5 sec | (1) Solder wetting time ≤3 sec
(2) Soldering area >75% | |
| Resistance to Soldering Heat Test | Soldering iron method: Bit temperature 330±5, application time 3±0.5 sec (no excessive pressure) | No deformation of case, no excessive looseness of terminals, satisfies electrical characteristics | |
| Humidity Test | Stored at 40±2 and 90%-96% humidity for 96 Hr, then maintained at standard atmospheric condition for 1 Hr | No appearance damage, satisfies mechanical and electrical characteristics | |
| Heat Test | Stored at 70±2 for 96 hours, then controlled recovery for 1 hour | | |
| Cold Test | Stored at -25±3 for 96 hours, then controlled recovery for 1 hour | No appearance damage, satisfies mechanical and electrical characteristics | |
| Life Test | Without load: 5,000 cycles at 10-25 cycles/min (insertion/disconnection with mating plugs) | (1) Contact Resistance ≤0.1 Ω
(2) Disconnection Force 3 to 20 N
(3) Satisfies mechanical and electrical characteristics | |
| With load (rating condition, non-inductive load): 1,000 cycles at 10-20 cycles/min (insertion/disconnection) | | |
| | | |
| Temperature Cycling Test | 5 cycles of specified temperature profile (-40 to 60), then 30 min at room ambient | No deformation or cracks in molded part. Insertion & Extraction Force: 3 to 20N. Contact Resistance: Max. 30mΩ. Insulation Resistance: Min. 100 MΩ. Dielectric Withstanding Voltage: 500VAC/min (between terminals) | |
| Heat Shock Test | 6 cycles of specified temperature profile (-10 to 60), then 30 min at room ambient | No deformation or cracks in molded part. Insertion & Extraction Force: 3 to 20N. Contact Resistance: Max. 30mΩ. Insulation Resistance: Min. 100 MΩ. Dielectric Withstanding Voltage: 500VAC/min (between terminals) | |
